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Sugar Mill Heat Exchanger

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MOQ : 5 Pieces

Sugar Mill Heat Exchanger Specification

Thickness
5mm12mm (shell and tubes, as per design)

Max Pressure
10 bar

Number of Pipe
Up to 150 tubes

Max. Capacity
Up to 80,000 LPH (as per requirement)

Temperature
Up to 150C

Diameter
200mm 1200mm (customized)

Condition
New

Structure
Shell and Tube

Liquid Flow Rate
1,000 40,000 LPH (customizable)

Working Presssure
Up to 10 bar

Power
Not applicable (heat exchanger operates without direct power input)

Weight
Customizable as per design requirements

Dimensions
Custom-built as per sugar mill setup

Design Pressure
As per ASME/IS/BS standards

Corrosion Resistance
Yes, suitable for sugar mill processes

Tube Diameter
19mm 38mm

Maintenance
Low, easy to clean and service

Mounting
Horizontal or Vertical as required

Type
Industrial Heat Exchanger

Application Industry
Sugar Industry

Usage
Juice heating, evaporation, clarification in sugar mills

Material of Construction
Stainless Steel 304/316, Carbon Steel

Surface Finish
Polished/Anti-corrosive paint

Tube Length
1000mm 6000mm

Heat Transfer Area
5 200 m (as per application)

Sugar Mill Heat Exchanger Trade Information

Minimum Order Quantity
5 Pieces

Supply Ability
1 Piece Per Day

Delivery Time
3-4 Days

Main Domestic Market
All India

About Sugar Mill Heat Exchanger

Sugar Mill Heat Exchangers are made from high grade stainless steel material and coated with heat resistant paint to make the corrosion resistance & long lasting. The machines are designed in heavy-duty structures which help in increasing the production rate per time. These are used mainly in sugar industries to reduce or less the fouling smell and make the process quick & hygienic in quality. Sugar Mill Heat Exchangers are also used at distilleries, CIP system, kettle evaporator and food & beverage factories. These are simple to install & operate due to computerized panel boards. The machines are equipped with gasket plate heating system, multi-stream and electric motor. Available in different sizes and functions in seamless finishing.

Superior Performance in Sugar Mill Processes

Designed specifically for the sugar industry, our heat exchanger ensures efficient transmission of thermal energy for juice heating, clarification, and evaporation. The shell-and-tube structure, combined with well-polished or anti-corrosive painted finishes, provides optimal resistance to the acidic conditions commonly encountered during sugar production. Mounting flexibility allows either horizontal or vertical installation depending on mill layout and space.

Customizable Design to Match Operational Demands

Dimensions, tube diameter, and shell thickness are tailored to fit your specific sugar mill requirements. From tube lengths between 1000mm and 6000mm, and diameters from 19mm to 38mm, the units are built to handle liquid flow rates up to 80,000 LPH. All materials and designs conform to international standards to ensure safe and consistent operation.

Low Maintenance and Easy Serviceability

With accessible structure and easy-to-clean surfaces, our heat exchanger reduces downtime in sugar mill operations. The robust construction guarantees longevity, while routine maintenance is minimal due to its corrosion-resistant properties and reliable build. The units modular design makes servicing simple and cost-effective, ensuring high productivity.

FAQs of Sugar Mill Heat Exchanger:

Q: How does this heat exchanger improve juice heating and evaporation in sugar mills?

A: The heat exchanger efficiently transfers thermal energy using its shell-and-tube design, optimizing juice heating and evaporation processes. Its large heat transfer area and sturdy construction allow consistent temperature control, resulting in better process efficiency and product quality.

Q: What materials are used for the construction of the heat exchanger?

A: The heat exchanger is manufactured with Stainless Steel 304 or 316 and Carbon Steel, offering robust performance and excellent resistance to corrosion, which is essential for sugar mill environments that deal with acidic mixtures.

Q: When is maintenance typically required for this heat exchanger?

A: Due to its low-maintenance design and corrosion-resistant materials, maintenance is infrequent and usually involves routine cleaning, inspection of tubes, and surface checks, which can be scheduled during regular sugar mill downtime.

Q: Where is this heat exchanger typically installed within a sugar mill?

A: The unit can be mounted either horizontally or vertically, tailored to fit different sections like juice heating stations, clarification tanks, or evaporation units, depending on your facilitys specific process flow and space constraints.

Q: What are the benefits of using a shell-and-tube heat exchanger in sugar mills?

A: Shell-and-tube design provides efficient heat transfer, easy scalability, high-pressure capability (up to 10 bar), and simple cleaning and maintenance, resulting in reduced operational costs and extended equipment lifespan.

Q: How is the heat exchanger customized for different sugar mill setups?

A: Customization includes modification of tube length, diameter, shell thickness, overall dimensions, and number of tubes to meet specific process requirements. This ensures ideal compatibility and performance, whether for small or large-scale mills.

Q: Is direct electric power required for the heat exchanger operation?

A: No, the heat exchanger operates passively, relying on the flow of heating medium and process liquid rather than direct electric power, making it energy-efficient and cost-effective for industrial operations.

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